Imboni yokudla ingaphansi kwengcindezi eyandayo yokuhlangabezana nezidingo zenani labantu emhlabeni elandayo eliya emadolobheni.I-YODEE inephothifoliyo yomkhiqizo ebanzi ehlanganisa yonke impahla yokukhiqiza ukudla.Kusukela ezinhlelweni zefekthri ezijwayelekile kuya ezixazululweni zangokwezifiso, bonke ubuchwepheshe bokudla be-YODEE buklanyelwe ukuhlangabezana nezindinganiso ezingcono kakhulu zokuhlanzeka nekhwalithi kuyilapho busebenza kahle nangokuqhubekayo ukuze sisize amakhasimende ethu azuze ukukhiqizwa kokudla okuvumelana nezimo nokungabizi.
Isibonelo, ama-thickeners afana nezinsini nesitashi asetshenziswa emikhiqizweni enamafutha amancane ukuze athathe indawo ye-viscosity kanye nomphumela wokuvuvukala wamafutha, athuthukise ukuzwakala komlomo, nokuqinisekisa i-emulsion ezinzile.
Ukukhiqizwa okukhulu kuvame ukwenziwa kusetshenziswa izimboni eziklanywe ngokukhethekile, inqubo i-semi-automated futhi ukukhiqizwa kwenziwa ngaphansi kwe-vacuum.Ngokwe-R&D ejwayelekile, umshayeli wendiza kanye nokukhiqizwa okuncane kwemakethe "elungele ukusetshenziswa" - indlela imayonnaise ekhiqizwa ngayo idinga ukuguquguquka okukhulu, ikakhulukazi uma ushintsha izindlela zokupheka.
Amanye amaresiphi ajwayelekile ami kanje:
| 80%Amafutha Formula | Ifomula Yamafutha Aphansi | ||
| Amafutha emifino | 80% | Amafutha emifino | 50% |
| Isikhuphasha seqanda | 6% | Isikhuphasha seqanda | 4% |
| Amanye ama-thickeners | 4% | ||
| Uviniga | 4% | Uviniga | 3% |
| Ushukela | 1% | Ushukela | 1.5% |
| Usawoti | 1% | Usawoti | 0.7% |
| Izinongo (isb. lwesinaphi) | 0.5% | Izinongo | 1.5% |
| Amanzi | 7.5% | Amanzi | 35.3% |
Esigabeni sokuqala sokukhiqiza, amaqanda, angasetshenziswa ku-liquid noma ifomu lempushana, ahlakazeka emanzini.Lokhu kusebenza njenge-emulsifier.
Izithako ezisele zesigaba esiqhubekayo ziye zengezwa futhi zixutshwe kuze kube yilapho zihlakazeka futhi zimanzi.
Amafutha engezwa ngokushesha njengoba isigaba esiqhubekayo sithatha amafutha.Lokhu kuholela ekukhuphukeni okubukhali kwe-viscosity yomkhiqizo njengoba amafomu e-emulsion
Umbuzo:
Izithako zesigaba esiqhubekayo zenza ingxenye encane kuphela yokwakheka okuphelele, kodwa zidlala indima ebalulekile.Imishini yokuxuba kumele ikwazi ukuhlakaza kahle futhi ifake lezi zinto ngevolumu ewuketshezi ephansi.Uma amaqanda namanye ama-emulsifiers angahlakazeki kahle futhi afakwe amanzi, i-emulsion ingase iphuke phakathi nesigaba sokwengezwa kwamafutha.
I-Hydration of stabilizers and thickeners ingenye yemisebenzi enzima kakhulu yokuxuba.Isixazululo kungase kudingeke ukuthi sinyakaziswe isikhathi eside ukuze kuqedelwe ukugeleza kwamanzi.Kulula ukwenza ama-clumps;lezi azikwazi ukuxazululwa ukuyaluza kuphela.
Ngenxa yezinga eliphezulu lamafutha kufomula, i-emulsion ingase iphule uma amafutha engafakwa esigabeni esiqhubekayo ngendlela efanele.Lokhu kunzima ukukulawula lapho ungeza amafutha ngesandla.
Amaconsi esigaba samafutha kufanele ancishiswe abe yisayizi encane kakhulu ukuze ukwandise indawo yamafutha esigabeni esiqhubekayo ukuze kuqinisekiswe i-emulsion ezinzile.Lokhu akulula ukufeza ngaphandle kwemishini ekhethekile.
Ukungena komoya kufanele kuncishiswe noma kuqedwe ukuze kwandiswe impilo yeshalofu yomkhiqizo.
Inqubo yokukhiqiza:
1. Amanzi ajikeleziswa kabusha kusuka emkhunjini ngohlelo ngokuxuba okuklanywe ngokukhethekile okusemgqeni.Amaqanda (impuphu noma uketshezi) afakwa esitsheni futhi acwiliswe ngokushesha futhi ahlakazwe emthonjeni owuketshezi onesivinini esikhulu.
2. Bese wengeza izithako zesigaba samanzi ezisele esitsheni.Ukuphindaphinda kuyaqhubeka kuze kube yilapho izithako zihlakazeka ngokugcwele futhi zifakwe amanzi.
3. Ivalvu yokufaka uwoyela iyavuleka bese uwoyela umpontshelwa usuka ku-hopper ungene esigabeni samanzi ngesilinganiso esilawulwayo.Izingxenye zesigaba samanzi namafutha zingena ngqo ekhanda elisebenzayo le-mixer esemgqeni, lapho zingaphansi kokugunda okuphezulu okukhulu.Lokhu kusabalalisa kahle amafutha esigabeni samanzi, kwakha i-emulsion ngokushesha.Uviniga (kanye/noma ujusi kalamula) wengezwa ngamafutha okugcina.
4. Ukujikeleza kabusha komkhiqizo kuyaqhubeka nokuqinisekisa ukufana okufanayo njengoba i-viscosity ikhula.Ngemuva kwesikhathi esifushane sokuphindaphinda, inqubo iphelile futhi umkhiqizo oqediwe uyakhishwa.
Inzuzo:
Ilungele amaqoqo amancane ukuze isetshenziswe ngokushesha.
Nciphisa ukungena komoya.
Uhlelo lucishe lususe iphutha lomsebenzisi.
Ihlinzeka ngokufana kwe-batch-to-batch kanye nokuzinza kwemayonnaise ekhiqizwe yi-turnkey ngaphandle kwezindleko ezinkulu zemali.
Njengoba i-thickener igcwele amanzi ngokugcwele futhi ezinye izithako zihlakazwe kahle, isivuno sempahla eluhlaza siyakhuliswa.
Uhlelo lwenzelwe ukuphatha imikhiqizo ephezulu ye-viscosity ngaphandle kwesidingo samaphampu engeziwe noma izinto ezisizayo.
Zivumelanisa kalula nezinguquko kuhlobo lomkhiqizo nokwakheka.
I-YODEE iphinde isekele ukuklama, ukukhiqiza, ukuthutha, ukufakwa kanye nokugcinwa kwemishini elandelayo yemigqa emikhulu yokukhiqiza ezenzakalelayo egcwele yezimboni.Imikhiqizo esesigabeni sokudla ngokuvamile imayonnaise, isaladi yokugqoka, isinaphi, uju neminye imikhiqizo.Izidingo zenqubo zisenza Izidingo zezinto ezibonakalayo zomshini ziqinile, futhi ibanga lokudla i-SUS304 insimbi engagqwali kanye nebanga lokudla i-SUS316L kufanele isetshenziswe njengento eyinhloko yomshini.I-Homogenization, i-emulsification, ukugqugquzela, kanye nokupakishwa kwempahla yokudla kubaluleke kakhulu.
Ukuze uthole okokusebenza okuningiliziwe okusekela i-prouct kanye nedatha yobuchwepheshe, sicela uxhumane nabasebenzi bebhizinisi abahlobene ne-YODEE.